1. Product introduction
Waste corrugated paper production line is a set of equipment system specially used for the treatment of waste corrugated paper. Through a series of technological processes, the waste corrugated paper is recycled, broken, screened, purified, pulped, formed and other operations, and finally produces high-quality recycled corrugated paper or other paper products. This production line usually consists of the following main parts:
1) Feeding system: responsible for transporting waste corrugated paper to the production line. Manual feeding or automatic conveying equipment can be used to ensure that waste corrugated paper can be continuously and stably entered the production line.
2) Crushing system: The waste corrugated paper is broken so that it becomes smaller pieces. Crushing equipment usually uses a crusher or mill, which can effectively break waste corrugated paper into the required size.
3) Screening system: The broken waste corrugated paper is screened to remove impurities and foreign bodies. Screening equipment can use vibrating screen, airflow screen, etc., to ensure the quality of recycled pulp.
4) Purification system: Purify the waste corrugated paper after screening to remove the ink, glue and other pollutants. Purification equipment usually uses washing machines, flotation machines, etc., which can effectively remove pollutants in waste corrugated paper.
5) Pulping system: the purified waste corrugated paper is made into pulp. The pulping equipment can use hydraulic pulper, disk mill, etc., which can make high-quality pulp from waste corrugated paper.
6) Molding system: The pulp is formed to produce recycled corrugated paper or other paper products. Molding equipment can be used paper machine, board machine, etc., can produce various specifications of paper products according to different needs.
2. Describes the main components
1) Crusher
Crusher is one of the key equipment in waste corrugated paper production line. Its main role is to break the waste corrugated paper into smaller pieces for subsequent treatment and processing. The crusher usually adopts a blade or hammer structure, which can effectively break the waste corrugated paper into the required size. At the same time, the crusher also has overload protection, automatic shutdown and other functions to ensure the safe operation of the equipment.
2) Screening machine
The screening machine is used to screen the waste corrugated paper after crushing to remove impurities and foreign bodies. The screening machine usually adopts the structure of vibrating screen and airflow screen, which can choose the appropriate screening method according to different needs. The screening accuracy of the screening machine is high, which can effectively remove impurities and foreign bodies in the waste corrugated paper and ensure the quality of recycled pulp.
3) Purification equipment
Purification equipment is an important part of waste corrugated paper production line. Its main function is to remove the ink, glue and other pollutants in the waste corrugated paper, and improve the quality of recycled pulp. Purification equipment usually adopts washing machine, flotation machine and other structures, which can choose the appropriate purification method according to different pollutants. The purification effect of the purification equipment is good, which can effectively remove the pollutants in the waste corrugated paper and ensure the quality of the recycled pulp.
4) Pulping equipment
Pulping equipment is one of the core equipment in waste corrugated paper production line. Its main function is to make the purified waste corrugated paper into pulp. Pulping equipment usually adopts hydraulic pulper, disk mill and other structures, which can choose the appropriate pulping method according to different needs. The pulping equipment has high pulping efficiency and can make high-quality pulp from waste corrugated paper, providing high-quality raw materials for the subsequent molding process.
5) Molding equipment
Molding equipment is the last process in the waste corrugated paper production line. Its main role is to shape the pulp and produce recycled corrugated paper or other paper products. Forming equipment usually adopts paper machine, board machine and other structures, which can choose the appropriate forming method according to different needs. The molding equipment has high molding accuracy and can produce various specifications of paper products to meet the needs of different customers.
3. Product advantages
1) Resource recycling
The waste corrugated paper production line can recycle the waste corrugated paper, reduce the consumption of natural resources and reduce the production cost. At the same time, the quality of recycled corrugated paper is comparable to that of original corrugated paper, which can meet the needs of the market.
2) Environmental protection
Waste corrugated paper production line can effectively reduce the pollution of waste corrugated paper to the environment. By recycling waste corrugated paper, the amount of landfill can be reduced and the occupation of land resources can be reduced. At the same time, the purification equipment in the production line can remove the pollutants in the waste corrugated paper and reduce the pollution to the environment.
3) Remarkable economic benefits
The waste corrugated paper production line has higher economic benefits. On the one hand, recycling waste corrugated paper can reduce production costs and improve the competitiveness of enterprises. On the other hand, the market demand for recycled corrugated paper is large, and the price is relatively stable, which can bring considerable economic benefits to enterprises.
4) High degree of automation
The waste corrugated paper production line usually adopts the automatic control system, which can realize the automatic operation of the production line. Operators only need to carry out simple monitoring and operation to complete the entire production process. The high degree of automation not only improves the production efficiency, but also reduces the labor intensity.
5) Strong flexibility
The waste corrugated paper production line can be adjusted and optimized according to different needs. For example, according to the type and quality of waste corrugated paper, the process flow and parameters of the production line can be adjusted to improve the quality of recycled pulp. At the same time, the production line can also produce different specifications of paper products to meet the needs of the market.
4. Application field
Recycled corrugated paper or other paper products produced by waste corrugated paper production line are widely used in packaging, printing, stationery and other industries. Specific application areas include:
1) Packaging industry: Recycled corrugated paper is one of the commonly used materials in the packaging industry. It can be used to make cartons, cartons, paper trays and other packaging products, with light weight, high strength, low cost advantages.
2) Printing industry: recycled corrugated paper can be used to print books, magazines, newspapers and other publications, with good printing effect and environmental performance.
3) Stationery industry: recycled corrugated paper can be used to make notebooks, notes, folders and other stationery products, with environmental protection, practical and other characteristics.
5. FAQ
Q: How is the production efficiency of waste corrugated paper production line?
A: Production efficiency depends on the size of the production line and equipment configuration, in general, can handle a large number of waste corrugated paper to meet the production needs of enterprises.
Q: What is the quality of recycled corrugated paper produced?
A: After a series of treatment processes, the quality of recycled corrugated paper can reach a certain standard, and can meet most packaging needs in terms of strength and flatness.
Q: How to guarantee the stability of the equipment?
A: Stability factors are considered in the design and manufacture of equipment, and regular maintenance can also ensure stable operation of equipment.